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Re: Cold Start Tuning Help

Posted: Thu Apr 28, 2011 11:13 pm
by muttley383
I have got a new O2 sensor that I can put in and try.
I fitted my old PCM with the Kalmaker tune I posted above and it starts and idles ok when cold. When hot it does idle rich on the Kalmaker tune (11.6).
Since it seems to be reasonable with the Kalmaker .bin I would think that the O2 sensor and fuel pressure would be ok.
I dont have Kalmaker software to try and adjust, thus trying to set up TP5.

I could try the TP tune with the idle VE turned off and just use the main VE table. Will attempt again tomorrow morning.

Re: Cold Start Tuning Help

Posted: Fri Apr 29, 2011 8:08 am
by The1
not that open loop has anything to do with the 02

Re: Cold Start Tuning Help

Posted: Fri Apr 29, 2011 9:52 am
by antus
That kalmaker tune is not exactly what I expected. :thumbdown:

Code: Select all

[description]           [CKUR.W30]              [MUTTLEY3.W30]
GEN:IDN:PROMID          04158                   00008       [decimal]
GEN:IDN:TPROMID         2AC4                    28FF        [hex]
GEN:OPT:EOPTB[]
[disable blmcrn]        OFF                     ON          
SPK:ESC:LOCLT           44.00                   50.00       [celsius]
SPK:ESC:MAXRTD          11.95                   18.98       [degrees]
FUL:OUT:BPC             0.1336                  0.1400      [l-sec/gm]
DTC:MSK:EOPT2[]
[m28 psa short]         ON                      OFF         
DTC:MSK:EOPT6[]
[m59 tft lo]            ON                      OFF         
[m58 tft hi]            ON                      OFF         
DTC:MSK:EOPT7[]
[m73 pcs]               ON                      OFF         
[m69 tcc stuck on]      ON                      OFF         
[m68 slip]              ON                      OFF         
[m67 tcc ctlsol]        ON                      OFF         
[m66 32 sol cct]        ON                      OFF         
DTC:MSK:EOPT8[]
[m83 tcc pwmsol]        ON                      OFF         
[m82 12 sol cct]        ON                      OFF         
[m81 23 sol cct]        ON                      OFF         
[m79 tft hi lt]         ON                      OFF         
[m75 bat lo st]         ON                      OFF         
DTC:MSK:LOPT2[]
[m28 psa short]         ON                      OFF         
DTC:MSK:LOPT5[]
[m53 bat high st]       ON                      OFF         
[m52 bat high lt]       ON                      OFF         
DTC:MSK:LOPT7[]
[m73 pcs]               ON                      OFF         
[m67 tcc ctlsol]        ON                      OFF         
[m66 32 sol cct]        ON                      OFF         
DTC:MSK:LOPT8[]
[m82 12 sol cct]        ON                      OFF         
[m81 23 sol cct]        ON                      OFF         
[m79 tft hi lt]         ON                      OFF         
[m75 bat lo st]         ON                      OFF         
DTC:MSK:POPT7[]
[m72 vss loss]          OFF                     ON          
[m68 slip]              ON                      OFF         
GEN:OPT:POPTB[]
[m72 gch inhibit]       OFF                     ON          
[force baro calc]       ON                      OFF         
VAR:TFT:TFTHI           121.25                  134.00      [celsius]
VAR:TFT:TFTLO           115.25                  124.25      [celsius]
TCC:FLG:MFTFTU          150.50                  134.00      [celsius]
TCC:FLG:MFTFTL          149.75                  124.25      [celsius]
TCC:MPH:WEMH3           32.0                    127.5       [mph]
TCC:MPH:WDMH3           30.0                    127.0       [mph]
SHF:GDX:MSK5MPH         93.5                    60.0        [mph]
SHF:GDX:M72RPM          8191.88                 650.00      [rpm]
PTC:M28:DETTIM          6.38                    5.00        [seconds]
PTC:M58:DETTIM          5.0                     0.5         [seconds]
PTC:M59:DETTIM          5.0                     0.5         [seconds]
PTC:M67:DETTIM          4.0                     2.0         [seconds]
PTC:M68:SLIPTH          80.00                   -2184.63    [rpm]
PTC:M68:LOGCTS          10                      187         [counts]
PTC:M68:TPSLO           19.9                    73.0        [%tps]
PTC:M68:TPSHI           99.6                    73.0        [%tps]
PTC:M68:TFTLO           59.75                   100.25      [celsius]
PTC:M68:TFTHI           151.25                  100.25      [celsius]
PTC:M81:DETTIM          4.0                     2.0         [seconds]
PTC:M82:DETTIM          4.0                     2.0         [seconds]
SPK:BAS:IACADV[map]
[kPa map]               [degrees]               [degrees]
[ 20]                   31.99                   29.88
[ 30]                   21.09                   23.91
[ 40]                   21.09                   23.91
[ 50]                   21.09                   23.91
[ 60]                   20.04                   23.91
[ 70]                   20.04                   23.91
[ 80]                   16.17                   18.98
[ 85]                   13.71                   13.01
IAC:DES:RPMDR[bat]
[volts]                 [rpm]                   [rpm]
[ 9.6]                  875                     850 
[11.2]                  719                     850 
[12.8]                  719                     850 
IAC:DES:RPMPN[bat]
[volts]                 [rpm]                   [rpm]
[ 9.6]                  875                     850 
[11.2]                  800                     850 
[12.8]                  800                     850 
IAC:DES:RPMMT[bat]
[volts]                 [rpm]                   [rpm]
[ 9.6]                  875                     850 
[11.2]                  800                     850 
[12.8]                  800                     850 
TCC:MPH:PEMH3[tps]
[% tps]                 [mph]                   [mph]
[50.00]                 32.0                    127.5
[56.25]                 32.0                    127.5
[62.50]                 32.0                    127.5
[68.75]                 32.0                    127.5
[75.00]                 32.0                    127.5
[81.25]                 32.0                    127.5
[87.50]                 32.0                    127.5
[93.75]                 32.0                    127.5
[100.00]                32.0                    127.5
TCC:MPH:PEMH4[tps]
[% tps]                 [mph]                   [mph]
[ 0.00]                 60.0                    44.0 
[ 6.25]                 60.0                    44.0 
[12.50]                 60.0                    44.0 
[18.75]                 60.0                    44.0 
[25.00]                 60.0                    44.0 
[31.25]                 60.0                    44.0 
[37.50]                 60.0                    44.0 
[43.75]                 60.0                    44.0 
TCC:MPH:PDM03[tps]
[% tps]                 [mph]                   [mph]
[62.50]                 127.0                   61.0 
TCC:MPH:PDMH3[tps]
[% tps]                 [mph]                   [mph]
[ 0.00]                 30.0                    29.0 
[ 6.25]                 30.0                    29.0 
[12.50]                 30.0                    29.0 
[18.75]                 30.0                    29.0 
[25.00]                 30.0                    29.0 
[31.25]                 30.0                    29.0 
[37.50]                 30.0                    29.0 
[43.75]                 30.0                    29.0 
[50.00]                 30.0                    29.0 
[56.25]                 30.0                    29.0 
[62.50]                 30.0                    127.0
[68.75]                 30.0                    127.0
[75.00]                 30.0                    127.0
[81.25]                 30.0                    127.0
[87.50]                 30.0                    127.0
[93.75]                 30.0                    127.0
[100.00]                30.0                    127.0
TCC:MPH:PDMH4[tps]
[% tps]                 [mph]                   [mph]
[ 0.00]                 58.0                    40.0 
[ 6.25]                 58.0                    40.0 
[12.50]                 58.0                    40.0 
[18.75]                 58.0                    40.0 
[25.00]                 58.0                    40.0 
[31.25]                 58.0                    40.0 
[37.50]                 58.0                    40.0 
[43.75]                 58.0                    40.0 
[50.00]                 58.0                    40.0 
[56.25]                 127.0                   40.0 
TCC:DCC:DCMAX[pts]
[psi]                   [percent]               [percent]
[  0]                   95.7                    89.8 
[  8]                   95.7                    89.8 
[ 16]                   95.7                    89.8 
[ 24]                   95.7                    89.8 
[ 32]                   95.7                    89.8 
[ 40]                   95.7                    89.8 
[ 48]                   95.7                    89.8 
[ 56]                   95.7                    89.8 
[ 64]                   95.7                    89.8 
[ 72]                   95.7                    89.8 
[ 80]                   95.7                    89.8 
[ 88]                   95.7                    89.8 
[ 96]                   95.7                    89.8 
[104]                   95.7                    89.8 
[112]                   95.7                    89.8 
[120]                   95.7                    89.8 
[128]                   95.7                    89.8 
TCC:APP:ABSMX[tps]
[% tps]                 [percent]               [percent]
[ 0.00]                 95.7                    89.8 
[ 6.25]                 95.7                    89.8 
[12.50]                 95.7                    89.8 
[18.75]                 95.7                    89.8 
[25.00]                 95.7                    89.8 
[31.25]                 95.7                    89.8 
[37.50]                 95.7                    89.8 
[43.75]                 95.7                    89.8 
[50.00]                 95.7                    89.8 
[56.25]                 95.7                    89.8 
[62.50]                 95.7                    89.8 
[68.75]                 95.7                    89.8 
[75.00]                 95.7                    89.8 
[81.25]                 95.7                    89.8 
[87.50]                 95.7                    89.8 
[93.75]                 95.7                    89.8 
[100.00]                95.7                    89.8 
SHF:GDX:PUMH23[tps]
[% tps]                 [mph]                   [mph]
[ 0.00]                 22.0                    20.0 
[ 6.25]                 22.0                    20.0 
SHF:GDX:PUMH34[tps]
[% tps]                 [mph]                   [mph]
[ 0.00]                 127.5                   57.0 
[ 6.25]                 127.5                   57.0 
[12.50]                 127.5                   57.0 
[18.75]                 127.5                   57.0 
[25.00]                 127.5                   62.0 
[31.25]                 127.5                   79.0 
SHF:GDX:PDMH21[tps]
[% tps]                 [mph]                   [mph]
[87.50]                 28.5                    29.0 
[93.75]                 28.5                    29.0 
[100.00]                28.5                    29.0 
SHF:GDX:PDMH32[tps]
[% tps]                 [mph]                   [mph]
[ 0.00]                 20.0                    19.0 
[ 6.25]                 20.0                    19.0 
[12.50]                 20.0                    19.0 
SHF:GDX:PDMH43[tps]
[% tps]                 [mph]                   [mph]
[ 0.00]                 127.0                   54.0 
[ 6.25]                 127.0                   54.0 
[12.50]                 127.0                   54.0 
[18.75]                 127.0                   54.0 
[25.00]                 127.0                   54.0 
[31.25]                 127.0                   54.0 
[37.50]                 127.0                   80.0 
[43.75]                 127.0                   100.0
[50.00]                 127.0                   125.0
[56.25]                 127.0                   125.0
[62.50]                 127.0                   125.0
[68.75]                 127.0                   125.0
[75.00]                 127.0                   125.0
[81.25]                 127.0                   125.0
[87.50]                 127.0                   125.0
[93.75]                 127.0                   125.0
[100.00]                127.0                   125.0
PTS:SLP:PTS1[mph]
[mph]                   [psi]                   [psi]
[  0]                   0                       1  
[  8]                   0                       5  
[ 16]                   15                      10 
[ 24]                   25                      15 
[ 32]                   35                      20 
[ 40]                   45                      30 
[ 48]                   55                      40 
[ 56]                   65                      90 
PTS:SLP:PTS2[mph]
[mph]                   [psi]                   [psi]
[  0]                   0                       20 
[  8]                   0                       20 
[ 16]                   15                      20 
[ 24]                   25                      30 
[ 32]                   35                      30 
[ 40]                   45                      40 
[ 48]                   55                      50 
[ 56]                   65                      60 
[ 64]                   90                      80 
SPK:BAS:RUNADV[map,rpm]
[kPa map][rpm x 100]    [degrees]               [degrees]
[ 30][ 8]               24.61                   23.91       
[ 40][ 8]               21.09                   23.91       
[ 50][ 8]               21.09                   23.91       
FUL:OUT:VELO[map,rpm]
[kPa map][rpm x 100]    [percent]               [percent]
[ 20][ 4]               44.9                    19.9        
[ 20][ 6]               44.9                    17.2        
[ 30][ 6]               46.1                    17.2        
[ 40][ 6]               46.9                    17.2        
[ 50][ 6]               47.7                    17.2        
[ 60][ 6]               48.8                    30.1        
[ 70][ 6]               50.4                    39.8        
[ 20][ 8]               44.9                    18.0        
[ 30][ 8]               48.8                    18.0        
[ 40][ 8]               50.0                    18.0        
[ 50][ 8]               54.7                    18.0        
[ 60][ 8]               56.3                    30.1        
[ 70][ 8]               57.8                    39.8        
[ 80][ 8]               58.6                    50.0        
[ 20][10]               44.9                    18.0        
[ 30][10]               50.8                    18.0        
[ 40][10]               55.9                    18.0        
[ 50][10]               57.8                    18.0        
[ 60][10]               59.4                    30.1        
[ 70][10]               60.5                    39.8        
[ 80][10]               62.1                    50.0        
[ 20][12]               47.7                    18.0        
[ 30][12]               50.8                    30.1        
[ 20][14]               50.8                    30.1        
[ 30][14]               55.5                    39.8        
[ 20][16]               50.0                    30.1        
[ 30][16]               53.9                    39.8        
[ 20][18]               56.3                    30.1        
[ 30][18]               57.4                    39.8        
[ 20][20]               56.6                    30.1        
[ 30][20]               56.6                    39.8        
[ 20][22]               56.6                    19.9        
[ 30][22]               57.0                    39.8        
[ 20][24]               56.6                    19.9        
[ 30][24]               57.8                    39.8        
FUL:OUT:VEHI[map,rpm]
[kPa map][rpm x 100]    [percent]               [percent]
[ 20][24]               56.6                    19.9        
[ 30][24]               57.8                    39.8        

Re: Cold Start Tuning Help

Posted: Fri Apr 29, 2011 11:57 am
by muttley383
Thanks antus, just as well I did not pay anything for the Kalmaker .bin

Anyway the cold start this morning was much better since I was running of the main VE table instead of the Idle VE :) . Still some tweaking to do but at least the heavy surging is gone. I have to look at the loading of the power steering as it wants to stall when turning from lock to lock whilst stationary :think: .

Thanks all for the assistance, I am sure I will be back with more questions.

Re: Cold Start Tuning Help

Posted: Sun May 01, 2011 12:00 pm
by muttley383
Hi all, still trying to fix up the cold start issues.
Does anyone have any tips on tuning for cold start? It idles not to bad when up to temperature, has the occasional stumble.
When up to temperature it drives quite well, I still have a heap of spark retard enabled as I have not fixed the advance tables. I am trying to sort out the cold start idle first.

Attached are logs for cold start and hot idle. If anyone can pass on some tips it would be appreciated.
Would hate to be doing this for a living, I think I would be going hungry :lol:

Re: Cold Start Tuning Help

Posted: Sun May 01, 2011 2:14 pm
by vn5000
Try this ,std v111 blcf cal, inj/rate 383 / 775 blue tops dont change anything and get a log.If the af are out then adjust the inj /rate only till good idle then get another log. :thumbup:Make sure you flash it in as a cal .

Re: Cold Start Tuning Help

Posted: Sun May 01, 2011 3:51 pm
by muttley383
Hi vn5000,
attached are some logs with the .bin you supplied.
I adjusted the idle setpoint to 900rpm to save me having to re-adjust the throttle stop on the holley throttle body. Also I had to reduce the injector rate to a low value to get it idle well (12.5:1 approx).
The cold start did not hunt even though it was to rich and idling at 750rpm. Looks promising.

I await your comments.
Thanks.

Re: Cold Start Tuning Help

Posted: Sun May 01, 2011 5:49 pm
by vn5000
Looks like a good starting point. :thumbup:
Before you go any further check that when your o2 sensor is reading 0.5 v or your in closed loop your wideband is reading around 14.7.The o2 and wideband reading dont match properly.Have you calibrated the wideband properly?
Then adjust you ve to suit wide band readings and commanded a/f.
Dont worry about est /esc or other settings until after main ve table is good (unless it pings).

Re: Cold Start Tuning Help

Posted: Sun May 01, 2011 7:07 pm
by muttley383
Since I have the injector rate so low, am I better off increasing it to say 0.14 and start adjusting the VE tables.

If I leave it the way I left it in the .bin above I think it will be too lean when I start to drive.

Re: Cold Start Tuning Help

Posted: Sun May 01, 2011 9:10 pm
by vn5000
Not sure why your inj rate needsto be so low.But try driving it under light load and see how it runs as is while logging,The ve table is spread about right ie min ve 30 max ve 85 .If you raise the inj rate to 1.4 you would have to halve the ve table and you would lose resolution.