another Alfa Romeo conversion

Converting To Delco ECU From Carby Or Other Injection Systems
User avatar
festy
Posts: 1039
Joined: Sat Apr 30, 2011 6:27 pm
cars: Alfa Romeos
Location: Narellan, NSW

Re: another Alfa Romeo conversion

Post by festy »

It wasn't idling :(
The exhaust valves are liquid sodium filled and have a habit of losing their heads on contact and making a real mess of the combustion chamber and pistons, but they look to be in one piece still so as long as there's no piston damage then it'll just need a new set of valves and cams.
Not really sure why it happened - I was driving it a couple days ago and nothing has changed except the alternator...
Kind of regretting changing the cams over now :(
User avatar
Holden202T
Posts: 10311
Joined: Sat Feb 28, 2009 9:05 pm
Location: Tenambit, NSW
Contact:

Re: another Alfa Romeo conversion

Post by Holden202T »

you just can't win!! hopefully its as minimal damage as possible!!
User avatar
festy
Posts: 1039
Joined: Sat Apr 30, 2011 6:27 pm
cars: Alfa Romeos
Location: Narellan, NSW

Re: another Alfa Romeo conversion

Post by festy »

4 bent valves, but the head is r/s due to a lunched cam journal :rant:
Pistons and liners look ok though...
User avatar
Holden202T
Posts: 10311
Joined: Sat Feb 28, 2009 9:05 pm
Location: Tenambit, NSW
Contact:

Re: another Alfa Romeo conversion

Post by Holden202T »

nasty!

didn't you have another head ?
User avatar
festy
Posts: 1039
Joined: Sat Apr 30, 2011 6:27 pm
cars: Alfa Romeos
Location: Narellan, NSW

Re: another Alfa Romeo conversion

Post by festy »

Yep, but 7 of it's valves don't seal, and it needs injector reliefs cut into the inlet ports so no quick head swap for me...
User avatar
Holden202T
Posts: 10311
Joined: Sat Feb 28, 2009 9:05 pm
Location: Tenambit, NSW
Contact:

Re: another Alfa Romeo conversion

Post by Holden202T »

ahh right, well ..... burn it :P
User avatar
festy
Posts: 1039
Joined: Sat Apr 30, 2011 6:27 pm
cars: Alfa Romeos
Location: Narellan, NSW

Re: another Alfa Romeo conversion

Post by festy »

Camshaft:
broken_cam.jpg
broken_cam.jpg (36.53 KiB) Viewed 8139 times
Cam sprocket has shifted - tabs bent and the lock bolt is probably in the sump
vernier.jpg
vernier.jpg (43.32 KiB) Viewed 8139 times
Rear exhaust cam journal chewed out:
bearing.jpg
bearing.jpg (70.59 KiB) Viewed 8139 times
Head off, cams out - spot the bent valves...
bent_valves.jpg
bent_valves.jpg (82.96 KiB) Viewed 8139 times
I've got the head off my spare block and valves out - guides are r/s but the seats look like they'll come up ok.
The valves didn't look too flash when they came out, so I'm now considering a decent porting and big valve setup rather than just slapping it back together, but will depend on finances...
User avatar
festy
Posts: 1039
Joined: Sat Apr 30, 2011 6:27 pm
cars: Alfa Romeos
Location: Narellan, NSW

Re: another Alfa Romeo conversion

Post by festy »

7 months later, I've finally made a bit of progress :oops:

New head decked, new guides, seats cut, slightly hotter cams ready to go:
head1.jpg
head1.jpg (116.58 KiB) Viewed 7954 times
head2.jpg
head2.jpg (81.46 KiB) Viewed 7954 times
Almost there...
newhead.jpg
newhead.jpg (54.91 KiB) Viewed 7954 times
User avatar
festy
Posts: 1039
Joined: Sat Apr 30, 2011 6:27 pm
cars: Alfa Romeos
Location: Narellan, NSW

Re: another Alfa Romeo conversion

Post by festy »

I haven't been able to do much with the alfa since getting it running again - my new house is in a quiet, respectible suburb and just starting the engine gets me scowls from the neighbors :(
But today I noticed that my bike's muffler fit nicely on the end of the alfa's exhaust - and although it's still loud, it's quiet enough for me to idle the engine in the garage without getting the cops called ;)
muffler.jpg
muffler.jpg (72.31 KiB) Viewed 7861 times
This meant I could get the engine up to temp and check a few things out finally.
All looked good, no leaks or overheating - there was a horrible metallic noise which I tracked down to being valvetrain noise being amplified by the plenum - if I put my hand on the plenum it stopped resonating and the sound went away :?

I gave my datalogger a bit of a test, I'm pretty pleased with how it's going but I still need to sort out the decimal point for the bignum font - it currently displays as a zero.
dash1.jpg
dash1.jpg (62.42 KiB) Viewed 7861 times
dash2.jpg
dash2.jpg (51.67 KiB) Viewed 7861 times
dash3.jpg
dash3.jpg (62.8 KiB) Viewed 7861 times
and I finally got around to mounting my tacho
tacho.jpg
tacho.jpg (68.36 KiB) Viewed 7861 times
User avatar
Holden202T
Posts: 10311
Joined: Sat Feb 28, 2009 9:05 pm
Location: Tenambit, NSW
Contact:

Re: another Alfa Romeo conversion

Post by Holden202T »

she looks good!
Post Reply