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Re: another Alfa Romeo conversion

Posted: Sat Feb 25, 2012 12:28 pm
by festy
It wasn't idling :(
The exhaust valves are liquid sodium filled and have a habit of losing their heads on contact and making a real mess of the combustion chamber and pistons, but they look to be in one piece still so as long as there's no piston damage then it'll just need a new set of valves and cams.
Not really sure why it happened - I was driving it a couple days ago and nothing has changed except the alternator...
Kind of regretting changing the cams over now :(

Re: another Alfa Romeo conversion

Posted: Mon Feb 27, 2012 10:59 am
by Holden202T
you just can't win!! hopefully its as minimal damage as possible!!

Re: another Alfa Romeo conversion

Posted: Tue Feb 28, 2012 9:09 am
by festy
4 bent valves, but the head is r/s due to a lunched cam journal :rant:
Pistons and liners look ok though...

Re: another Alfa Romeo conversion

Posted: Tue Feb 28, 2012 9:48 am
by Holden202T
nasty!

didn't you have another head ?

Re: another Alfa Romeo conversion

Posted: Tue Feb 28, 2012 9:59 am
by festy
Yep, but 7 of it's valves don't seal, and it needs injector reliefs cut into the inlet ports so no quick head swap for me...

Re: another Alfa Romeo conversion

Posted: Tue Feb 28, 2012 12:19 pm
by Holden202T
ahh right, well ..... burn it :P

Re: another Alfa Romeo conversion

Posted: Thu Mar 01, 2012 8:26 am
by festy
Camshaft:
broken_cam.jpg
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Cam sprocket has shifted - tabs bent and the lock bolt is probably in the sump
vernier.jpg
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Rear exhaust cam journal chewed out:
bearing.jpg
bearing.jpg (70.59 KiB) Viewed 9577 times
Head off, cams out - spot the bent valves...
bent_valves.jpg
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I've got the head off my spare block and valves out - guides are r/s but the seats look like they'll come up ok.
The valves didn't look too flash when they came out, so I'm now considering a decent porting and big valve setup rather than just slapping it back together, but will depend on finances...

Re: another Alfa Romeo conversion

Posted: Tue Oct 16, 2012 8:20 am
by festy
7 months later, I've finally made a bit of progress :oops:

New head decked, new guides, seats cut, slightly hotter cams ready to go:
head1.jpg
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head2.jpg
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Almost there...
newhead.jpg
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Re: another Alfa Romeo conversion

Posted: Wed Nov 14, 2012 4:51 pm
by festy
I haven't been able to do much with the alfa since getting it running again - my new house is in a quiet, respectible suburb and just starting the engine gets me scowls from the neighbors :(
But today I noticed that my bike's muffler fit nicely on the end of the alfa's exhaust - and although it's still loud, it's quiet enough for me to idle the engine in the garage without getting the cops called ;)
muffler.jpg
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This meant I could get the engine up to temp and check a few things out finally.
All looked good, no leaks or overheating - there was a horrible metallic noise which I tracked down to being valvetrain noise being amplified by the plenum - if I put my hand on the plenum it stopped resonating and the sound went away :?

I gave my datalogger a bit of a test, I'm pretty pleased with how it's going but I still need to sort out the decimal point for the bignum font - it currently displays as a zero.
dash1.jpg
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dash2.jpg
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dash3.jpg
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and I finally got around to mounting my tacho
tacho.jpg
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Re: another Alfa Romeo conversion

Posted: Thu Nov 15, 2012 7:36 am
by Holden202T
she looks good!