so we've been getting the nitrous jetting dialled in and all going well on that side of things ..... we had a feeling we were getting to the limits of the NOS solenoids, so replaced them with ZEX solenoids which are rated to 250hp apparently .... the brother wanted to get a pass at Sydney to see what it did over the 1/4 and also to test the new solenoids etc, so before doing this he decided to do a test run to make sure everything worked properly.....
which it did!! then on returning to the shed we heard a rattle in the motor which I've heard before in my Gemini .... torque converter bolts were loose, so we got it up on the stands to investigate, and we found one bolt missing, and the other two half un-screwed and on an angle in the bolt holes on the converter!!
subsequent removal of the tranny to drill and re-tap holes in the converter and we found that there is a Torrington bearing visible when looking inside the converter! ..... for those not familiar with a converter, this is not normal!
so I did some research on exploded diagrams of converters, and this led me to believe the converter was ballooning ..... and on measuring it compared to a stock converter we had it appears to be 6-8mm taller than it should be, and this would more than likely explain the bearing floating around!
its done some minor damage to the stator support shaft on the gearbox, but nothing that isn't re-usable....
so it looks like its time to go to the next level with this cars converter .... the one that was in it wasn't really high enough stall anyways so we'll be sourcing a suitable stall and something that can handle the extra power of the gas.
this also got me reading about converters and nitrous, and got me thinking about how to make it work better..... it appears the fogger nozzles (from google searches) are good for about 150hp, and we got similar results, any more gas than 150hp jets and it wasn't getting leaner so we decided that it might be better to run two sets of solenoids and nozzles to get more flow and also this will allow us to stage the nos shots to give us a bit more smoother delivery and surely this has to help the driveline and motor in the long term!
so with the help of Jayme and VL400 we've done some brain storming and bench testing and we are hoping that we can have a 3 stage application of the 2 kits which will give us more total shot along with the option to adjust at what rpm/kph the gas shots activate.
so the plan is this: (note the numbers are all just examples at the moment)
roughly 3000-3500rpm converter, and stage the car with 2 step rev limiter to stop it going over 3000rpm.
flex table A drives the first stage NOS brand solenoids, activated at 3000rpm, and these will be say a 70hp shot
then at 4000rpm the flex table A will turn the solenoids off and at the same time flex table B will activate the second stage which is the ZEX solenoids and this will be say a 130hp shot
then at 4500-5000rpm the flex table A will re-activate the NOS brand solenoids as well as the ZEX solenoids still being open for a total shot of 200hp, and these should stay activated till the end of the run as the gear change rpms shouldn't go below 5000rpm anyways, and if there is a need the rpm points can be changed to suit.
the secondary axis of the flex tables uses throttle position and means that if anything less then 90% throttle and the gas turns off all together regardless of RPM.
so might be a while before we can test due to cost of converter and such but hopefully we can find another interesting use for flex tables that takes the trusty 808 that much further above and beyond
